Assembly technician receives instructions, picture, and torque
value/strip chart feedback.
|
The sensor analog voltage is digitized and sent to the LabVIEW program
for evaluation.
|
SDAP-Torque
has detailed instructions and pictures for each step; the process includes
assembly instructions, incremental inspection, and limit values for the torque
to be applied at mechanical fasteners.
Commercial torque sensor instrumentation was combined with unique LabVIEW
software developed by BCO to cue the operator, provide real-time visual feedback
of each torque measurement, assure and report every step in the assembly
process, evaluate torque compliance and produce a QC Report.
|
|
User Screen has shows instruction, picture, and torque
measuement value with “waverform”.
|
System Block Diagram
|
|
SDAP-Torque
is a key Lean Manufacturing element because it improves the work flow
efficiency by providing real-time feedback of torque levels
as they are approached,
thereby increasing the speed and accuracy of these manufacturing steps.
It also eliminates a QC step by producing the QC report as a by-product
of the process.